defects found in welds
Defects welds
Defects welds – disorders welds , which can destroy the entire structure.
Most of the defects found :
Shapes and sizes of sutures
Macro- and microstructure
The deformation and warping of welded structures
Defects in the shape and size of welds
Violation of shapes and sizes seam often appear due to a sag or sag , undercuts , burn-through and uncertified craters. Essentially weld defects occur due to human negligence in most cases.
Sagging formed – a leakage of the liquid metal into the cold edge of the base metal . The reasons: the large value of the welding current , arc wrong size , wrong position of the electrode , etc.
Undercuts called recess ( groove ) formed in the base metal .
The undercuts may be the cause of the destruction of the joint.
Burn-through – this is the main or penetration weld metal .
How to find Welding defects
defects macrostructure
These defects are detected with increasing no more than 10 times . These include : gas pores, slag inclusions , cracks .
Cause of defect: high carbon content in the base metal , rust , excessive welding speed . The tests of metals in tension can detect many defects .
Slag inclusion – is the result of mediocre parts cleaning parts and welding wire from scale and dirt , over- speed welding. They have different , the shape of the size and location.
Lack of penetration – this is a local lack of fusion of the base metal to weld . Causes: poor cleaning metal joint gap , etc.
When spot and seam welding prerequisite for the lack of penetration is insufficient amount of current , welding time and the amount of pressure , inappropriate work surface electrodes. When is the butt weld , lack of fusion most often occur as a result of delayed shutdown current.
Cracks and lack of fusion – the most dangerous defects in welds .
Cracks are divided into hot and cold . First appearing at 1000-13000 C, and the latter 100-3000 C. Fix all these defects are more difficult than preventing their occurrence , so the artists responsible approach – the key to high-quality welding results .
defects found in welds definition of welds
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